Automatically Stencil Inspection Machine for Steel Mesh Printing

• After-sales Service: Available
• Warranty: 18months
• Screen Frame Size: Within 813X813X60mm Screen Frame
• Shipping Cost: Estimated freight per unit.: about shipping cost and estimated delivery time.
• Currency: US$
• Return&refunds: You can apply for a refund up to 30 days after receipt of the products.
• Model NO.: SBT-SG820
• Maximum Measuring Range: 600X600mm
• Size Measuring Accuracy: Maximum 3.45 M (Same Fov Resolution: 0.345um)
• Position Accuracy: Repeatability Accuracy 1~5%, Grating Scale Accurac
• Tension Detection: Precision: ± 1n. Cm, Tension Range: 0~50n
• Minimum Test Part: 80μm X 80 μm
• Transport Package: Non Wooden Case Packed
• Specification: H1625xW1400xD1250MM
• Trademark: sUBIt
• Origin: China
• HS Code: 9031499090
• Production Capacity: 100set/Year
• Package Size: 1250.00cm * 1400.00cm * 1650.00cm
• Package Gross Weight: 500.000kg

Product Description

SBT-SG820 Automatically Stencil Inspection Machine
It is a device for high-precision measurement and inspection of steel mesh for printing.

The main purpose is to inspect the incoming steel mesh, to control the quality of the steel mesh cleaning, optimize the process research and measurement of the steel mesh opening, and to automatically record and upload the steel mesh received material ~ acceptance inspection-storage ~ use-cleaning -Cleaning and testing ~ use and warehousing ~ scrapped to achieve automatic management of the entire information chain;

It makes up for the defects of low manual inspection efficiency, poor quality, inability to manage and trace data, and inability to improve the process, and provides an important reference for the improvement and control of the printing process.

The principle is to use image automatic measurement technology to collect parameters such as the size and position of the steel mesh, compare it with the Gerber file or the new steel mesh reference value, and judge whether it is qualified within the set error range.

1. The automatic stencil measuring machine is an optical measuring equipment that uses automatic image recognition technology and collects the stencil size, position, and wall of the stencil opening and then compares it with the error range and reference value set in the program, so that judge whether the steel mesh opening meets the requirements.
2. The traditional manual inspection method cannot guarantee the accuracy of inspection, accurate measurement and comparison, and no data recording, analysis and comparison. It is impossible to conduct precise research on the impact of different stencil opening processes on the quality in use;
3. The equipment is simple to operate and the inspection process is fully automated, which not only greatly improves the detection accuracy and speed, but also avoids human judgment factors, providing direct and objective quantitative data for judging the quality of the steel mesh;
4. Mainly for new stencils, measure and determine the correctness and rationality of the stencil openings, and monitor the quality of the stencils in use, find quality problems in advance, and prevent batches caused by the quality of the stencils
5. Automatic tension test and record, save test report, monitor the accuracy change of steel mesh;
6. Check and monitor the thickness of the slab and the ordinary steel mesh to ensure the quality of the steel mesh and the correctness of the process (optional function);
7. The three comparison functions of PCB, PCB GERBER, and stencil GERBER provide windows and tools for stencil and printing process analysis (optional function);
8. The optional scraper inspection function, stencil management system, data upload analysis, and stencil thickness inspection are important support functions for process management and research;
9. Improve the ability of automated management and control, and timely prevent, detect, and manage quality and efficiency problems caused by steel mesh problems;
10. Improve the stencil opening process, solve the printing press problem, and increase the SPI inspection pass-through rate;
11. Record inspection data in detail, generate various types of reports, improve process analysis links, and provide support for production process improvement;

Equipment Parameter:

Measuring Specification	Model Type	SBT-SG820
	Measuring Purpose	New Stencil opening precision, quality test, old Stencil cleaning effect test, foreign matter test, tension test,Precision comparison;
	Measuring Item	Location, size, quantity, quality, precision, foreign matter, tension, burr, breakage, porosity;
	Multiple opening inspection for whole board	Optionally check the whole board with multiple opening holes
	Thickness measurement of stencil and step stencil	The thickness and mass of mesh wall of stencil and step stencil were measured. Resolution: 0.4μm;Measurement accuracy: ±2μm;
	Measuring Speed	0.8 S/FOV
Measuring Accuracy	Size Measuring accuracy	The highest with 3.45μm(same FOV resolution:0.345μm)
	Area Measuring accuracy	Gr&r<5%
	Position accuracy	Repeatability accuracy 1~5%, grating scale accuracy ±1 m
	Tension Measuring	High-precision tensiometer, testing at any position;Precision: ± 1n. cm, tension range: 0~50N
	Minimum spare part Measuring	80μm * 80μm
Optical System	Camera	4101x3006 pixel 1200dpi,made in Germany
	Lens	12M customized bilateral telecentric optical lens
	Top Light	Ring LED top light, coaxial LED light source
	Bottom Light	White coaxial LED light
	Resolution	3.45,5.75,6.9μm/pixel can be choose
	FOV size	14.1x10.3mm,23.6x17.2mm,28.3x20.7mm can be choose
Stencil SPEC	Stencil frame Dimension	OK for under 813x813x60mm
	Maximum Measure range	600x600mm
Equipment SPEC	Out external Dimension	1250x1400x1625mm
	Weight	1300kgs
	Equipment Frame	marble platform + casting structure high precision measurement guarantee,Full cast gantry structure, better life
	Drive System	Dc motor + grating ruler closed-loop control + flight photography
Equipment Request	Voltage	AC 110V/220V±10%(uniphase), 50/60Hz,1000VA
	Air pressure	none
	Vibration won't affect accuracy.

  

 

Automatic steel mesh asuring machine key parts list
Type	Part number	Part name	Brand	Country of origin	Remarks
Optical system	GX002	2D  Camera	IDS	Germany
	GX005	2D  LENS	CR	Japan	Custom made
	GX012	3D  Camera	IDS	Germany
	GX015	3D  LENS	CR	Japan
	GX010	Top light source	Everlight	Taiwan	Independent research and development
	GX012	Bottom light source	Everlight	Taiwan
Structural part	PT-002	Marble Platform	Jinanchun	China	Custom made
	PT-022	Integral casting gantry structure	Jinggong	China	Custom made
	YD001	Motor	Baishan	China
	YD003	Controller	Baishan	China
	KZ-003	Motion control	Xinhuawei	China	Independent research and development
	YD-013X	X axis guide	HIWIN/THK	Taiwan/Japan
	YD-015Y	Y axis guide	HIWIN/THK	Taiwan/Japan
	YD-017Z	Z axis guide	HIWIN/THK	Taiwan/Japan
	YD-023	Coupling	NSK	Japan
Sensor	WH-750	Grating ruler	Renishaw/	United Kingdom/Taiwan
	DQ-H001	Origin sensor	OMRON	Japan
	DQ-L003	Limit sensor	OMRON	Japan
	DQ-L013	Tensiometer	LANDTEK	China
Electrical	DQ-M031	Main control panel	Xinhuawei	China	Independent research and development
	DQ-M032	I / O communication control board	Xinhuawei	China
	DQ-M033	Light source control	Xinhuawei	China
Computar	DN001	Workstation	Lenovo	China
	DN002	Monitor	Lenovo	China
	DN003	Mouse and keyboard	Logitech	USA

Shipping & Packing

1)Dimension w Non-wooden case Packing:  H1675*W1300*D1450MM
2)G/N W: 1300/1500KGS

After sale service:

1)Machine warranty period: 12 month, factory would supply spare parts on free in warranty time.
2)Password management
Provide the customer with a set of access codes for editing the defoaming program page at the factory to prevent the operator from rewriting the program at will, it might cause the material to be unsatisfactory.Please take care of the safekeeping.
3) Technical supporting in lift time. Any problems happened, factory would response in 8hours via Email, instant message or phone directly.