Auto Visual System Stencil Blockage Foreign Aritical Detecting Defects Inspector

• Customization: Available
• Type: SMT Stencil Inspect
• Inspection Technology: 3D Laser Scanning
• Model NO.: SBT-JC1009SA
• Resolution: 5μm
• Lighting System: Multi-Angle LED
• Weight Capacity: 5kg
• Magnification: 20X~100X
• Application: Automotive Electronics
• Stencil Szie: 736X736mm
• Tension Range: 0~60n
• Tension Accurancy: Plus or Minus 1n Each Centimeter
• Light Source: White Light LED
• Camera: 20 Million Pixels (Can Be Customized)
• Lens: 12mm 1/4" Lens
• Fov: 120X150mm
• Max. Inspect Area: 600X600mm
• Min.Inspect Component: 80X80um
• Display: 21 Inch HD Display
• Set up Time: 2~3 Minutes
• Test Mode: off Line Testing
• Power: AC 220V 50/60Hz
• Air Source: 0.5MPa
• Weight: 650kg
• Transport Package: Non Wooden Case
• Specification: 1380*1250*1750mm
• Trademark: sUBIt
• Origin: China
• HS Code: 9031809090
• Production Capacity: 80/Year
• Package Size: 144.00cm * 135.00cm * 190.00cm
• Package Gross Weight: 800.000kg

Product Description

EQUIPMENT APPLICATION

Semi-automatic stencil inspection equipment is a high-precision inspection equipment dedicated for cleaned stencil after printing. The main purpose is to control the quality of cleaned stencil. Utilizes the automatic image measurement technology to scan the standard stencil image and collects parameters such as tension, and then compares it with the cleaned stencil to determines whether the cleaned stencil is qualified within the set error range. At the same time, it automatically records and uploads the stencil cleaning inspection results to optimize the quality of the stencil and realize the automatic management of the information chain.


This equipment makes up for the defects of low efficiency, poor quality, inability to manage and trace data, and inability to improve the process of manual inspection, and provides an important reference for the improvement and control of printing process.

 

Product Parameters

 

NO.	TYPE	ITEM	DESCRIPTION
1	Brand	Model name	SBT-JC1009SA
2	Inspect Spec.	Purpose	Clean effect inspect,foreign body inspect, tension test
3		Types	Blocking hole,foreign body,tension,glitch
4		Speed	1second/FOV
5		Position accuracy	Repeatability accuracy 3~8%
6		Tension Test	Multi position test freely;High Accuracy Tension meter; Accuracy:±1N/cm²,tension range:0~60N;
7		Min.Inspection article	50μm * 50μm
8	Optical System	Camera	20millon
9		lens	12MM 1/4" lens
10		Bottom light	white LED light source
11		FOV	120x150mm
12	Stencil Spec.	Stencil frame	Support 736*736*60cm below
13		Max.inspect range	600*600mm
14	Equipment Spec.	Appearance(L*W*H)	1380*1250*1750mm
15		Weight	650KG
16		Equipment frame	Stainless steel weld with painting
17		Drive system	Servo motor+PLC
18	Computer	Operation System	Windows 10 X64 professional Edition
19		Computer host,display	I7processor 32G memory+ 1TB hard disk drive / 24' LCD (1920X1080)
20	Template set up	New Template	Standard image template set up
21		Set up time	2~3 minutes
22	Software	Test mode	Off line testing
23		Template data	Transfer template image to process
24		User authority	Divide to operator and tester
25		QR code management	Standard QR code management function
26		Searching	The Clean times and inspect time can be searched.
27	Equipment Use condition	Voltage	AC 220V±10%(single phase), 50/60Hz,2KW
28		Air pressure	0.8MPA
29		Vibration	doesn't effect inspect accuracy
30	Service	Warranty period	12 months for whole machine
31		Software upgrade servie	Lifelong free upgrade
32		Service support	7x24,feedback within 8hours

PRODUCT FEATURES

1.The semi-automatic stencil inspection machine is an optical measuring device that uses automatic image recognition technology to collect parameters such as stencil images and tension, and compares them with the error range and reference value set in the program to determine whether the cleaned stencil meets the requirements.

 

2.The traditional manual inspection method cannot guarantee the accuracy of the inspection, cannot accurately measure and compare, and has no data record and analysis comparison. It is impossible to conduct accurate research on the impact of different stencil opening process treatments on quality during use;

 

3.Simple to operate and the inspection process is completed automatically, which not only greatly improves the inspection accuracy and speed, but also avoids human judgment factors, and provides direct and objective quantitative data for judging the quality of the stencil;

 

4.Mainly for the cleaned stencil after printed, measure and judge the correctness and rationality of the stencil, and monitor the quality of the stencil in use, discover quality problems in advance, and prevent batch process problems caused by stencil quality;

 

5.Automatic tension test and image record, save test reports, and monitor steel mesh accuracy changes;

 

6.Improve automated control capabilities, timely prevent, discover, and control quality and efficiency problems caused by steel mesh problems;

 

7.Improve steel mesh opening process, solve printing machine problems, and improve SPI inspection pass rate;

 

8.Record inspection data in detail, generate inspection reports, improve process analysis links, and provide support for production process improvement;

Detailed Photos

 

CERTIFICATE&COOPERATED CLIENTS

 

 

Packaging & Shipping

 

 

After Sales Service

1)Machine warranty period: 12 month, factory would supply spare parts on free in warranty time.
2)Password management
Provide the customer with a set of access codes for editing the defoaming program page at the factory to prevent the operator from rewriting the program at will, it might cause the material to be unsatisfactory.Please take care of the safekeeping.
3) Technical supporting in lift time. Any problems happened, factory would response in 8hours via Email, instant message or phone directly.

Company Profile

Founded in 2014, Shenzhen SUBIT Technology Co.,LTD is a trusted global supplier of screen printing auxiliary equipment, stencil and squeegee inspection systems, and one-stop screen printing solutions. We are committed to helping electronics manufacturers and printing industry professionals achieve superior results with reliable equipment, smart systems, and outstanding service.
Our product range includes high-quality screen stretching equipment, screen coating machines, and screen exposuring machines, designed to optimize every step of the screen printing process. Since 2018, we have focused heavily on developing advanced stencil and squeegee inspection equipment for the SMT (Surface Mount Technology) industry. Our lineup includes fully automatic stencil inspection machines, semi-automatic stencil inspection machines, and automatic and semi-automatic squeegee inspection systems - all engineered to deliver precise, effective, and repeatable quality checks.
By offering comprehensive stencil and squeegee management solutions, we help manufacturers ensure print quality before production starts, prevent defects, reduce waste, and lower production costs. Our equipment supports the electronics manufacturing sector's drive for higher precision, greater efficiency, and smarter resource use.
Today, our systems are trusted by leading names in high-end electronics manufacturing worldwide, recognized for their stable performance, intelligent features, and exceptional user experience. Our customers rely on us to help them maintain the highest standards in SMT printing, stencil quality control, and smart factory operations.
As we look to the future, Shenzhen SUBIT Technology Co.,LTD remains dedicated to advancing screen printing technology and driving intelligent manufacturing upgrades. We are passionate about delivering innovative, high-value solutions that empower the global electronics industry to reach new levels of automation, precision, and smart manufacturing excellence.