Semi Auto Inc. Visual System Stencil Detecting Checking Inspection Machine

• Customization: Available
• Warranty: 18months
• Usage: Screen Printing
• Model NO.: SBT-JC1009SA
• Driven Type: Mechanical
• Certification: ISO9001, ISO, CE
• Automatic Grade: Semi-Automatic
• Condition: NEW
• After-Sales Service Provided: Spare Parts and Technical Supporting
• Type: Process Camera
• Steel Screen: 736X736mm
• Weight: 800kg
• Light Source: LED Lamp
• Guide Rail: Tw Hiwin
• Microscope: 20 Million Pixels (Can Be Customized)
• Display: 21 Inch HD Display
• Transport Package: Wooden Case
• Specification: 1650*1400*1750mm
• Trademark: sUBIt
• Origin: China
• HS Code: 9031809090
• Production Capacity: 80/Year
• Package Size: 170.00cm * 145.00cm * 190.00cm
• Package Gross Weight: 850.000kg

Product Description

EQUIPMENT APPLICATION

Semi-automatic stencil inspection equipment is a high-precision inspection equipment dedicated for cleaned stencil after printing. The main purpose is to control the quality of cleaned stencil. Utilizes the automatic image measurement technology to scan the standard stencil image and collects parameters such as tension, and then compares it with the cleaned stencil to determines whether the cleaned stencil is qualified within the set error range. At the same time, it automatically records and uploads the stencil cleaning inspection results to optimize the quality of the stencil and realize the automatic management of the information chain.


This equipment makes up for the defects of low efficiency, poor quality, inability to manage and trace data, and inability to improve the process of manual inspection, and provides an important reference for the improvement and control of printing process.

 

Product Parameters

NO.	TYPE	ITEM	DESCRIPTION
1	Brand	Model name	SBT-JC1009SA
2	Inspect Spec.	Purpose	Clean effect inspect,foreign body inspect, tension test
3		Types	Blocking hole,foreign body,tension,glitch
4		Speed	0.9second/FOV
5	Inspect Accuracy	Measure accuracy	0.2MM
6		Position accuracy	Repeatability accuracy 3~8%
7		Tension Test	Multi position test freely;accuracy:±1N/cm,tension range:0~50N
8		Min. Inspection component	80μm * 80μm
9	Optical System	Camera	12millon
10		lens	1/2" telecentric lens
12		Top light	Red coaxial light
13		Bottom light	white LED light source
14		FOV	50mm*40mm
15	Stencil Spec.	Stencil frame	Support 736*736*60cm below
16		Max.inspect range	500*500mm
17	Equipment Spec.	Appearance(L*W*H)	1650*1400*1750mm
18		Weight	800KG
19		Equipment frame	Stainless steel weld with painting
20		Drive system	Servo motor+PLC
21	Computer	Operation System	Windows 10 X64 professional Edition
22		Computer host,display	I7processor 32G memory+ 1TB hard disk drive / 24' LCD (1920X1080)
23	Template  set up	New Template	Standard image template set up
24		Set up time	2~5 minutes
25	Software	Test mode	Off line testing
26		Template data	Transfer template image to process
27		User authority	Divide to operator and tester
28		QR code management	Standard QR code management function
29		Searching	The Clean times and inspect time can be searched.
30	Equipment Use condition	Voltage	AC 220V±10%(single phase), 50/60Hz
31		Air pressure	0.08MP
32		Vibration	doesn't effect inspect accuracy
33	Service	Warranty period	12 months for whole machine
34		Software upgrade servie	Lifelong free upgrade
35		Service support	7x24,feedback within 8hours

 

PRODUCT FEATURES

1.The semi-automatic stencil inspection machine is an optical measuring device that uses automatic image recognition technology to collect parameters such as stencil images and tension, and compares them with the error range and reference value set in the program to determine whether the cleaned stencil meets the requirements.

 

2.The traditional manual inspection method cannot guarantee the accuracy of the inspection, cannot accurately measure and compare, and has no data record and analysis comparison. It is impossible to conduct accurate research on the impact of different stencil opening process treatments on quality during use;

 

3.Simple to operate and the inspection process is completed automatically, which not only greatly improves the inspection accuracy and speed, but also avoids human judgment factors, and provides direct and objective quantitative data for judging the quality of the stencil;

 

4.Mainly for the cleaned stencil after printed, measure and judge the correctness and rationality of the stencil, and monitor the quality of the stencil in use, discover quality problems in advance, and prevent batch process problems caused by stencil quality;

 

5.Automatic tension test and image record, save test reports, and monitor steel mesh accuracy changes;

 

6.Improve automated control capabilities, timely prevent, discover, and control quality and efficiency problems caused by steel mesh problems;

 

7.Improve steel mesh opening process, solve printing machine problems, and improve SPI inspection pass rate;

 

8.Record inspection data in detail, generate inspection reports, improve process analysis links, and provide support for production process improvement;

 

Packaging & Shipping

 

After Sales Service

1)Machine warranty period: 12 month, factory would supply spare parts on free in warranty time.
2) Technical supporting in lift time. Any problems happened, factory would response in 8hours via Email, instant message or phone directly.