High precision screen computer direct plate making system
It adopts the industry-leading purple laser technology, adopts the DMD core components of American TI Company, cooperates with high-power 405nm laser module, high-precision linear motor motion system and stable water cooling system. It can directly expose high precision on the surface of traditional wire mesh, eliminating the need for film.Bring high resolution, high efficiency and low cost products to customers. This latest digital exposure system will become the new standard in the industry.
Equipment introduction:
High power UV laser
Unique way of using the light source, we use the 32-way beam-combining technology to ensure the total power, and it will not be difficult to stop due to a few problems. The laser diode analog output brings more stable energy. The laser diode is only in the When the exposure is turned on, the utilization rate of the laser module is increased, and the water circulation cooling system ensures that the inside of the machine is kept at a constant temperature of 22 degrees to ensure the stability of the laser.
12700dpi, 25400dpi high resolution
With a data resolution of 12,700 dpi and 25,400 dpi, it is easy to express 60 micron or finer lines (laser equipment with an accuracy of 5 UM) while exhibiting sharp curves and radians.
Direct making plate application field
Because direct plate making machines are fully integrated into traditional processes, most areas of traditional silk screens can be used. For example: glass cover, touch screen (TP), ceramic printing, commercial silk screen, glass printing, PCB circuit board characters.
Advantage summary for Laser direct imaging(LDI):
1)no film/mask required
LDI can eliminate the use of photomasks, greatly simplify the process of image transfer, and effectively save production costs.
2)Good small linewidth resolution
LDI is a projection exposure technology that achieves the same level of resolution as conventional semiconductor exposure systems.
3)Excellent alignment ability
LDI technology uses digital imaging, data can be changed in the drawing operation, and the graphic positioning is more accurate.
Effectively solve problems such as irregularity of material expansion and contraction
4)Image transfer on uneven surfaces.
LDI equipment has a good focus depth to minimize the limits of image changes.
Linear Motor
High-precision A0-class guide rails with high-strength and stable linear motors are the key to long-term, stable and high-intensity operation of the machine.
Dynamic focus system
High-precision, high-response dynamic real-time focusing is the key technology for perfect exposure. Our dynamic response time is 0.1ms, the motor tracking acceleration is 2m/s, and the dynamic focus is 3 microns, the focus range is +/- 4mm. Only these are in real-time conditions to ensure the surface of the screen. There will be no seam problems when exposed.
Technical Parameters:
Model |
SBT-JG1210 |
Maximum frame size |
1200 x 2000 mm |
Minimum frame size |
300 x 300 mm |
Frame thickness |
20-40mm |
Imaging System Technology |
DMD XGA |
Laser unit |
8W / 12W |
Wavelength |
405nm |
Focal length |
automatic focal length control system |
Data resolution |
12700dpi |
Photosensitive adhesive thickness |
2 - 50 microns |
Minimum line width |
60 microns |
Data interface |
Ethernet |
File format |
Gerber 274-x |
Exposure speed |
12 pph, 1000 x 800 mm (depending on the sensitivity and thickness of the photoresist) |
Equipment size |
2950 x 1800 x 1650 mm |
Net weight of equipment |
2600KG |
Working conditions |
18-26 degrees Celsius 40-70% relative humidity Compressed air |
Power supply |
Single phase 220V, 50/60 Hz, 4Kw |
1)The first year of the manufacturer's free warranty maintenance. The main components of the machine have been used by customers for 4 years without any problems. Follow-up and convenient maintenance solutions ensure low cost and reliability. Experienced after-sales service personnel, equipment maintenance guarantees reliable.
2) if one site service is required after 1 year, customer shall supply engineering personal round trip fares and accommodation expense.